We produce aluminum alloy rackets designed for repeated training impacts, focusing on dimensional consistency and surface finish that meet the demands of coaches and training centers. The frame
We produce aluminum alloy rackets designed for repeated training impacts, focusing on dimensional consistency and surface finish that meet the demands of coaches and training centers.
The frame utilizes 6061‑T6 aluminum alloy, offering a tensile strength of approximately 310 MPa and a yield strength of 275 MPa, which provides a balance between stiffness for shot control and flexibility to absorb shuttle impact.
A conventional oval head with a width of 220 mm and a length of 280 mm is paired with a tapered shaft that reduces from 20 mm at the throat to 16 mm at the tip, decreasing swing weight while maintaining torsional rigidity.
| Parameter | Typical Value |
|---|---|
| Overall Length | 665 mm ± 2 mm |
| Head Width | 220 mm ± 1 mm |
| Shaft Diameter (Throat) | 20 mm ± 0.2 mm |
| Shaft Diameter (Tip) | 16 mm ± 0.2 mm |
| Weight (Unstrung) | 85 g ± 3 g |
| Balance Point | 285 mm from butt cap ± 5 mm |
Extruded 6061‑T6 tubing is cut to length, then subjected to a T6 temper heat treatment to achieve the target mechanical properties. CNC machining follows to shape the head profile and shaft taper, with tolerances held to ±0.1 mm on critical dimensions. After machining, surfaces undergo alkaline cleaning before anodizing or powder coating, depending on the selected finish.
Each rack‑set undergoes three inspection stages: (1) dimensional verification using a coordinate measuring machine on head width, length, and shaft diameters; (2) surface finish assessment via gloss meter and visual check for anodizing thickness (≥12 µm for clear coat); (3) dynamic stiffness test where a 0.5 kg mass is dropped onto the string bed to measure rebound height, ensuring consistency within ±5 % across a batch.
Training rackets experience higher impact frequencies than competition models, often used for multi‑shuttle drills and beginner technique work. The selected alloy’s fatigue resistance (approximately 10⁷ cycles at 70 % of yield strength) allows sustained use over seasonal programs without permanent deformation, reducing replacement frequency for clubs and schools.