This supplier focuses on producing badminton rackets in large volumes where dimensional consistency and material uniformity are critical for institutional buyers such as sports clubs, schools, and
This supplier focuses on producing badminton rackets in large volumes where dimensional consistency and material uniformity are critical for institutional buyers such as sports clubs, schools, and training centers. Each racket is built to meet tight tolerances that reduce variability in play performance across a batch.
| Parameter | Typical Value |
|---|---|
| Frame Material | Carbon graphite composite (30‑40 % graphite) |
| Shaft Material | Carbon graphite with aramid reinforcement |
| Unstrung Weight | 80‑90 g (±1 g) |
| Balance Point | 285‑300 mm from handle (head‑light to even) |
| Flex Rating | Flexible / Medium / Stiff (deflection 10‑15 mm under 5 N) |
| Recommended String Tension | 20‑30 lb (9‑13.5 kg) |
| Grip Size | G2 (≈ 86 mm) or G3 (≈ 89 mm) |
| Overall Length | 665‑675 mm |
| String Pattern | 16 × 19 |
The frame is manufactured using a pre‑impregnated carbon graphite sheet that is laid up in a bi‑axial orientation to maximize tensile strength while keeping torsional low. A high‑performance epoxy resin is cured at 150 °C under 120 psi pressure in a matched‑metal mold, resulting in a void‑free laminate with a flexural modulus of approximately 45 GPa. The shaft receives a similar layup but includes a 10 % aramid fiber layer to improve impact resistance without significantly increasing weight.

Weight distribution directly influences swing speed; a head‑light balance (≈ 285 mm) allows quicker wrist action for defensive play, while an even balance (≈ 295 mm) offers a compromise for all‑court players. Flex rating determines the timing of energy return: a flexible shaft stores more energy during the backswing and releases it later, benefiting beginners who generate lower swing speeds, whereas a stiff shaft delivers immediate response for advanced players with high swing speeds. The recommended string tension range ensures optimal shuttlecock rebound while maintaining frame durability.
Clubs and leagues often require rackets that perform uniformly across dozens of players, making tight weight and balance tolerances essential for fair competition. Schools benefit from the durable carbon‑graphite construction that withstands frequent use by novice players who may inadvertently clash rackets during drills. Training centers select medium‑flex models to help players develop proper stroke mechanics without excessive vibration feedback.
Each racket undergoes a five‑step inspection: (1) weight measurement on a calibrated scale with ±0.1 g resolution, (2) balance point determination using a precision fulcrum with ±1 mm accuracy, (3) flex test where a 5 N load is applied at the shaft midpoint and deflection is recorded, (4) impact resistance test simulating a shuttlecock strike at 30 m/s using a pneumatic striker, and (5) string tension retention check after 1000 consecutive hits, ensuring tension loss does not exceed 10 %. Only units passing all criteria are packed for shipment.
Each racket is first placed in an anti‑static polyethylene bag to prevent surface scratching. The bagged racket is then inserted into a single‑wall corrugated inner box with a fitted cardboard spacer that immobilizes the frame. Twelve inner boxes are stacked into a master carton reinforced with corner protectors and sealed with pressure‑sensitive tape. Cartons are palletized, stretch‑wrapped, and fitted with humidity indicator cards to monitor moisture levels during transit.
For standard models with no customization, the typical production lead time is 14‑18 working days after receipt of a confirmed purchase order, assuming a minimum order quantity of 500 pieces. Custom logo printing or special color coatings add approximately 5‑7 days. Shipping via sea freight from the port of Shanghai to destination ports averages 20‑30 days, while air freight reduces transit to 4‑6 days at higher cost.
For detailed quotations, sample requests, or technical consultation, please reach out to our sales team.
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