China Professional Beach Tennis Rackets Factory

The factory specializes in producing beach tennis rackets designed for sand courts.

Production focuses on composite layup techniques that achieve specific weight distribution and stiffness required for high‑speed play.

Materials and Construction

Racket frames are built from layers of unidirectional carbon fiber prepreg combined with fiberglass reinforcement.

The resin system is an epoxy formulated for UV resistance and flexibility under impact.

Layer orientation is optimized to give a flexural modulus of approximately 70 GPa along the longitudinal axis.

Dimensional and Performance Specifications

Typical rackets fall within the following dimensional and performance ranges.

Manufacturing Process

The process begins with cutting carbon fiber prepreg to precise shapes using CNC knives.

Layers are stacked in a mold according to the engineered layup schedule.

The mold is closed and heated to 180 °C under pressure for curing.

After curing, frames undergo CNC trimming to achieve final dimensions and hole patterns for stringing.

Finally, a polyurethane paint finish is applied and cured to provide surface hardness and color stability.

Quality Control and Testing

Each racket is weighed to a tolerance of ±2 g.

Balance point is measured to ensure it falls within 340 mm–360 mm from the butt cap.

Impact testing simulates 2000 sand‑court strikes at 30 m/s to verify frame integrity.

Applications in Beach Tennis

Beach tennis demands rackets that resist abrasion from sand and maintain grip when wet.

The carbon‑fiber layup delivers a high stiffness‑to‑weight ratio, enabling fast swing speeds without excessive vibration.

UV‑stable epoxy prevents degradation under prolonged sun exposure typical of outdoor courts.

Grip contours are designed to accommodate overgrips and maintain control during rapid direction changes.

Customization Options

Customers can specify several parameters to match team branding or player preferences.

• Graphics: full‑color sublimation or screen‑printed logos.
• Grip size and weight adjustments via internal foam or tape.
• Balance point customization through weight distribution in the handle or head.
• String pattern: variations in main and cross counts for different feel.
• Paint colors: matte, gloss, or metallic finishes with optional UV coating.

Packaging and Logistics

Each racket is placed in a low‑density polyethylene sleeve to protect the finish.

Sleeved rackets are packed into single‑wall corrugated cartons with corner protectors.

Cartons are stacked on pallets, wrapped in stretch film, and sealed with moisture‑barrier lining for overseas shipment.

Lead Times and Sampling

Standard production lead time ranges from 30 to 45 days after receipt of approved artwork and specifications.

Samples are available upon request, with a typical turnaround of 7‑10 days for prototype frames.

Frequently Asked Questions

Can dimensions be customized?

Yes, length, head width, and grip circumference can be adjusted within standard tooling limits; discuss required changes during quotation.

What information is required before quotation?

Provide target weight, balance point, preferred materials, graphics artwork, and any special packaging needs.

What materials are available?

Standard options include unidirectional carbon fiber, fiberglass, and epoxy resin; alternative resins or hybrid fibers are available upon request.

How is quality inspected?

Each racket undergoes weight, balance, swing weight, and impact testing; visual inspection checks for finish defects and graphics alignment.

Contact Us

For technical quotations or to discuss customization, contact our engineering team.