A power‑oriented padel racket is engineered to maximize ball speed while maintaining control, which is achieved through a stiff frame, head‑heavy balance, and an enlarged sweet spot. The black finish described here is a matte UV‑cured coating that adds wear resistance without affecting the racket’s mechanical properties.

Design and Performance Characteristics

The frame’s flex modulus typically ranges from 70 to 85 GPa, indicating a high stiffness that translates impact energy into ball velocity. A head‑heavy balance point around 340 mm from the butt cap shifts the mass toward the striking zone, increasing swingweight and thus power output for aggressive baseline play.

Material Selection

The primary structure uses a unidirectional carbon‑fiber prepreg with a tensile strength of approximately 5.5 GPa, layered in a 0°/±45° orientation to resist torsional twist during off‑center hits. A thin layer of graphite‑reinforced epoxy on the outer surface provides the black aesthetic and adds abrasion resistance.

Frame Geometry and Sweet Spot

The racket head measures 460 mm in width and 260 mm in height, yielding a hitting area of roughly 0.119 m². The beam width varies from 22 mm at the throat to 28 mm at the tip, which enlarges the sweet spot and reduces vibration transmission to the handle.

String Pattern and Tension Recommendations

A 16 × 19 string pattern is standard, offering a balance between spin potential and durability. Recommended tension lies between 24 kg and 28 kg (53–62 lb); lower tensions increase trampoline effect for added power, while higher tensions improve control for precise placement.

Customization Options

• Weight adjustment: ±5 g via internal tungsten inserts
• Balance shift: head‑light, even, or head‑heavy configurations
• Grip size: 4 in, 4 ¼ in, 4 ½ in with optional over‑wrap thickness
• Paint finish: matte black, gloss black, or custom color matching
• Logo placement: laser‑etched, sublimated, or embossed on frame or shaft

Manufacturing Process

The frame is formed in a matched‑metal mold using a compression‑molding cycle at 180 °C and 150 bar pressure, ensuring consistent fiber consolidation. After curing, the racket undergoes CNC machining of the handle and grommet slots, followed by the application of the black UV coating and final stringing.

Quality Control and Testing

Each racket is subjected to an impact test simulating a 150 km/h ball strike, with peak load recorded to verify frame integrity. Fatigue testing involves 5,000 cycles at 80 % of the ultimate load to assess durability. Dimensional inspection confirms head size, beam width, and balance within ±2 mm tolerances.

Typical Specifications

Applications and End‑Use

These rackets suit competitive club players seeking extra velocity on serves and volleys, as well as training academies that require durable equipment for high‑volume drills. OEM partners can leverage the customization options to brand the rackets for resale or promotional campaigns, benefiting from consistent mechanical performance across batches.

Frequently Asked Questions

• Can dimensions be customized? Yes, head size, beam width, and length can be adjusted within standard mold limits; please provide desired specifications for a feasibility review.
• What information is required before quotation? We need target weight, balance preference, grip size, finish type, logo artwork, and order quantity.
• What materials are available? Standard layup uses carbon‑fiber/epoxy; alternative fiberglass or hybrid mixes are offered upon request.
• How is quality inspected? Each unit undergoes dimensional checks, impact load testing, and fatigue cycling as described in the QC section.
• What packaging methods are available? Rackets are packed in individual foam sleeves inside corrugated cartons; palletization and moisture‑barrier wrapping are options for export.
• How are export shipments protected? Cartons are secured with corner braces and stretch‑film; optional wooden crates are available for high‑value loads.
• What is the typical production lead time? Lead time ranges from 3 to 5 weeks depending on customization complexity and current capacity.
• How are samples arranged? Prototype samples can be produced after design approval; sample costs are credited toward the first production order.

Get a Quote

To discuss your specific requirements, receive a detailed technical proposal, or arrange a sample, please contact our engineering team via the inquiry form. Provide the desired specifications and expected volume, and we will respond with a tailored quotation and lead‑time estimate.