Product Overview

Bison‑grade pickleball paddles are engineered for OEM partners who require consistent performance across high‑volume production runs. The core utilizes a polypropylene honeycomb structure with a cell size of 6 mm, delivering a uniform stiffness‑to‑weight ratio that limits vibration transfer to the player’s wrist.

The striking surface is a woven carbon‑fiber laminate impregnated with a UV‑stable epoxy resin, providing a tensile strength of approximately 350 MPa and a surface roughness (Ra) of 1.2 µm, which optimizes ball spin while maintaining durability under repeated impact.

Each paddle undergoes a CNC‑trimmed edge process that maintains a tolerance of ±0.15 mm on overall length, ensuring compatibility with standard grip installations and reducing assembly time on the production line.

Construction Details

The paddle consists of three primary layers: a 12 mm thick polypropylene honeycomb core, two 0.8 mm carbon‑fiber face sheets, and a 0.2 mm protective overlay. The core density is targeted at 0.035 g/cm³, which contributes to a nominal paddle weight of 210 g (±5 g) before grip addition.

Face sheets are oriented at 0°/90° to maximize in‑plane stiffness while keeping torsional flex below 2.5° under a 50 N lateral load, a specification verified through three‑point bend testing on sample coupons.

Edge sealing is performed with a thermoplastic polyurethane (TPU) bead applied via hot‑air welding, resulting in a water‑resistance rating of IPX4 and preventing delamination during humid storage conditions.

Performance Specifications

All values are based on production‑lot averages; tolerances can be tightened to meet specific OEM requirements upon request.

Customization Options

• Core thickness adjustable from 10 mm to 16 mm in 1 mm increments.
• Face‑sheet material choices: carbon‑fiber, glass‑fiber hybrid, or aramid‑reinforced laminate.
• Surface finish: matte, satin, or gloss UV‑cured coating with customizable color codes (Pantone).
• Grip integration: options for pre‑installed PU grip (size 4 mm, 4.5 mm, 5 mm) or bare shaft for secondary over‑grip application.
• Edge protection: TPU, rubber over‑mold, or aluminum‑reinforced rib.

Each customization path is supported by a dedicated tooling set, enabling lot‑size flexibility from 500 units to >50 000 units per release without requiring line re‑qualification.

Typical Applications

OEM bison paddles serve manufacturers that supply sporting‑goods retailers, club‑equipment distributors, and private‑label brands targeting intermediate to advanced pickleball players. The consistent weight distribution reduces player fatigue during extended match play, a factor that directly influences repeat purchase rates.

Because the core honeycomb structure resists moisture absorption, the paddles maintain performance characteristics in outdoor environments with humidity levels up to 80 % RH, making them suitable for year‑round court use in temperate climates.

Additionally, the paddle’s edge‑sealing technology meets the impact‑resistance criteria of the USAPA (USA Pickleball Association) for sanctioned tournament play, allowing OEMs to market the product as competition‑ready without additional testing.

Quality Assurance

Inspection begins at the raw‑material stage with FFT analysis of the polypropylene resin to verify melt flow index (MFI) within 0.35–0.45 g/10 min. In‑process monitoring includes laser‑thickness scanning of the honeycomb core (±0.02 mm) and automated optical inspection of the carbon‑fiber lay‑up for fiber‑orientation deviation (<1.5°).

Finished paddles undergo a three‑point impact test at 30 J to confirm no delamination or cracking, followed by a torsional rigidity test where the twist angle under a 10 N·m torque must remain under 3°. All data points are logged in a traceable database linked to the production lot number.

A final visual inspection checks for surface blemishes (>0.5 mm²) and edge‑seal continuity; only units passing all criteria are cleared for packaging.

Packaging & Shipping

Paddles are packed in single‑wall corrugated cartons with internal PE foam inserts sized to hold 12 units per layer, preventing movement during transit. Carton dimensions are 420 mm × 300 mm × 150 mm (L×W×H) with a gross weight of approximately 2.8 kg per carton.

For export shipments, cartons are placed on ISO‑standard pallets (1200 mm × 1000 mm) and secured with PET strapping; a humidity‑indicator card is included to monitor exposure during transit.

Standard lead time from approved sample to first production batch is 3–4 weeks, contingent on tooling availability and material lead times.

Frequently Asked Questions

Can dimensions be customized?

Yes. Length, width, core thickness, and grip length can be adjusted within the ranges specified in the performance table. Custom dimensions require a new tooling quote and typically add 5–7 days to the lead time.

What information is required before quotation?

We need the desired paddle weight range, target balance point, preferred face‑sheet material, any surface‑finish specifications, and expected annual volume. Providing a sample or detailed drawing accelerates the quoting process.

How is quality inspected?

Quality control includes raw‑material MFI testing, in‑line core thickness verification, lay‑up orientation checks, impact and torsional testing, and final visual inspection. All results are retained for traceability.

What packaging options are available?

Standard packaging is 12‑unit cartons with foam inserts. Alternatives include bulk‑pack trays, individual sleeved units, or custom‑printed retail cartons upon request.

What is the typical production lead time?

After sample approval, the lead time for the first production lot is 3–4 weeks. Repeat orders typically ship within 2 weeks, assuming no tooling changes.

Contact for OEM Inquiry

To discuss technical requirements, request a sample, or receive a detailed quotation, please reach out to our engineering team.