These balls are engineered for reliable bounce and trajectory on smooth indoor surfaces such as wood, sport‑tile, or sealed concrete. The core is a polypropylene‑copper blend that yields a mass of 22
These balls are engineered for reliable bounce and trajectory on smooth indoor surfaces such as wood, sport‑tile, or sealed concrete. The core is a polypropylene‑copper blend that yields a mass of 22 g ±0.5 g and a diameter of 74 mm ±0.5 mm, conforming to USAPA indoor specifications.
| Parameter | Typical Value | Tolerance | Reference Standard |
|---|---|---|---|
| Weight | 22 g | ±0.5 g | USAPA Indoor |
| Diameter | 74 mm | ±0.5 mm | USAPA Indoor |
| Hardness (Shore D) | 45 D | ±2 D | ASTM D2240 |
| Rebound Height (drop from 200 cm) | 130 cm | ±5 cm | USAPA Test Method |
| Colorfastness (UV 150 h) | ΔE < 2 | – | ISO 105‑B02 |
The balls are produced using a two‑stage injection molding cycle. First, a preform is created with the core polymer, then a second injection adds the outer skin that integrates the seam. The seam is formed by a thermal weld that exceeds 2.5 MPa shear strength, preventing delamination under repeated impact. Cooling is controlled to achieve a uniform crystallinity, which directly influences the bounce consistency.
Each production lot undergoes statistical sampling. Weight and diameter are measured on a calibrated scale and laser micrometer, with acceptance limits of ±0.5 g and ±0.5 mm respectively. Rebound height is verified using a drop‑test rig calibrated to USAPA methodology. Visual inspection checks for surface defects, color uniformity, and seam integrity under 10× magnification. Lots that exceed a 1 % defect rate are re‑worked or scrapped.
Balls are packed in low‑density polyethylene liners inside corrugated cartons. Each carton includes a desiccant packet to maintain humidity below 50 % RH, preventing polymer hydrolysis during transit. Cartons are unitized on pallets with stretch film and corner protectors, achieving a maximum stack height of 1.8 m for safe forklift handling. Lead time for standard orders is typically 10‑12 working days after receipt of approved artwork.
Diameter is fixed to the USAPA indoor tolerance; however, we can discuss alternative tolerance bands for specialty applications, subject to material feasibility testing.
Please provide estimated annual quantity, desired packaging style, logo artwork files (vector PDF or AI), and delivery destination.
Yes, the polymer compound is formulated to meet REACH SVHC limits and RoHS restrictions on heavy metals.
We can send a limited number of pre‑production samples via express courier; sample costs are credited against the first production order.
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